基于压缩机-支架系统的异常噪声研究

针对某乘用车发动机转速在1 573 r/min，压缩机开启时车内噪声异常的问题，对样车进行试验分析与诊断，对压缩机-支架系统进行仿真分析，提出改进方案并验证改进效果。利用LMS声振信号采集系统采集振动噪声数据，采用频谱分析、阶次追踪等方法，并结合压缩机-支架系统模态仿真结果，确定车内异常噪声是压缩机轴频21阶与压缩机-支架系统3阶模态频率接近发生共振造成的。通过优化支架结构来提高压缩机-支架系统3阶模态频率以此来避免共振，并换装橡胶驱动盘缓和压缩机输入扭矩波动。将改进结构进行整车试验，结果表明：匀速工况空调开启时问题转速下，车内噪声降低了2.5 dB(A)；匀加速工况空调开启时发动机转速1 500~1 650 r/min区间，车内噪声无峰值，其余转速空调开启时改进前/后车内噪声基本不变，噪声波动趋势平缓。     

空压机润滑油系统可靠性试验研究

对空压机润滑系统进行分析,提出了一种润滑油压力调节机构,保证了空压机在高油温时油压正常,为空压机运动件提供充分润滑,从而提高空压机运行的可靠性。实验证明了该机构是可靠的,为空压机润滑系统设计提供了参考依据。     

Twin screw granulation – review of current progress

Twin screw granulation (TSG) is a new process of interest to the pharmaceutical community that can continuously wet granulate powders, doing so at lower liquid concentrations and with better product consistency than found by a high shear batch mixer. A considerable body of research has evolved over the short time since this process was introduced but generally with little comparison of results. A certain degree of confidence has been developed through these studies related to how process variables and many attributes of machinery configuration will affect granulation but some major challenges still lay ahead related to scalability, variations in the processing regimes related to degree of channel fill and the impact of wetting and granulation of complex powder formulations. This review examines the current literature for wet granulation processes studied in twin screw extrusion machinery, summarizing the influences of operational and system parameters affecting granule properties as well as strives to provide some practical observations to newly interested users of the technique.     

The effect of baking time,fillet radius,and hardness on the lifecycles of pole fastening screws in an electric motor with hydrogen embrittlement

In order to protect bolts from corrosion, electroplating such as zinc plating is widely used. However, hydrogen can easily penetrate or diffuse into the vacancies and dislocations between the lattices of bolt steel during electroplating. As the diffused hydrogen defects inside the lattice are in gaseous form, small cracks can easily be produced due to high pressure from the hydrogen gas. In this research, in order to determine the root cause of the fracture in pole fastening screws resulting from hydrogen embrittlement in typical electric motors, additional factors that accelerate hydrogen embrittlement fracture were selectively applied, including a small fillet in the head–shank transition and excessive hardness, and parametric study was performed experimentally.     

污水处理场4M10-34/78-76型往复式空气压缩机改造

无油润滑是现代成熟的压缩机润滑技术,它节省了能源,简化了工艺流程,提高生产效率,本次4M10-34/78-76型往复式空气压缩机少油润滑改为无油润滑着力于降低设备故障频率,延长设备使用时间,降低检修所产生的费用,降低生产停工产生的损失。     

Team O2AS' approach for the task-board task of the World Robot Challenge 2018

ABSTRACT

In this paper, we describe the approach of Team O2AS to complete the task-board task of the World Robot Challenge 2018, held in Tokyo. We use a custom gripper and graspable tools with in-built compliance to work with various kinds of parts, increase robustness against uncertainties, and to avoid complicated control strategies. The robots are able to finish all the sub-tasks without the need to exchange grippers. The main idea is to use mechanical compliance and self-centering mechanisms to deal with uncertainty. This is achieved by aligning the objects using either the gripper and tools, or by the design of the robot motions.     

煤层顶板硬岩大直径定向钻孔施工关键技术

根据顶板高位定向钻孔快速钻进成孔与工作面卸压瓦斯高效抽采治理需要，针对现有螺杆马达定向钻进技术与分级扩孔方法存在的问题，开展了顶板硬岩定向钻进与大直径扩孔钻进关键技术研究，开发了冲击回转定向钻进技术、扭冲回转定向钻进技术、扭冲旋转扩孔技术以及双级双速扩孔技术等钻孔提速新技术，研制了冲击螺杆马达、矿用小直径扭力冲击器、双级双速螺杆马达、组合式扩孔钻头等配套钻具。综合试验结果表明，硬岩定向钻孔平均机械钻进效率达到8.34 m/h，最高达到13.6 m/h，较常规螺杆马达定向钻进技术提升20%~30%；硬岩大直径扩孔终孔直径达到200 mm，机械钻进效率平均达到5.6 m/h以上，最高达到10.5 m/h。该技术提升了顶板硬岩定向钻进效率与大直径扩孔钻进效率，缩短了顶板高位定向钻孔的综合施工周期，为大直径高位定向长钻孔快速成孔与高效抽采治理回采工作面卸压瓦斯提供了可靠的技术手段。     

球头螺杆断裂原因分析

SCM440钢冲床球头螺杆使用了约1年就发生断裂。采用断口检验、金相分析、化学成分分析和力学性能测试等方法分析了球头螺杆断裂的原因。结果表明:球铁螺杆的显微组织为网状铁素体,晶粒粗大,并存在夹杂物、孔洞及锻造裂纹等缺陷,螺杆热处理过程中裂纹从这些缺陷处产生,并在使用中在应力的作用下扩展,最终导致螺杆断裂。     

Acoustic power measurement of linear compressors

The linear compressor works as an important driver for high frequency regenerative cryocoolers. The acoustic power output of the compressor is a critical parameter in the design and the optimization of a linear compressor. To measure this parameter, several approaches based on different theories have been developed. In this paper, the RC load approach and the back chamber approach have been applied to a linear compressor to measure the acoustic power output. The results measured by the approaches indicate a good consistency with the theoretical calculation and reveal the connections between different approaches.The difference between the acoustic power at the piston surface and the exit of a linear compressor has been analyzed based on the experimental results from the RC load approach and the back chamber approach. The volume flow rate difference which accounts for the acoustic power difference is studied theoretically. Furthermore, based on the RC load approach, the optimum impedance together with the impedance cloudy map for the linear compressor to reach its highest efficiency has been obtained by analyzing the experimental and the theoretical results.     

“方变圆”变径筒状结构滑模施工技术

为解决塔式光热的核心构筑物吸热塔"方变圆"变径超高筒体结构施工难题,选用一套可变形的滑模平台系统,通过操作系统上可调千斤顶支座、门架横向液压千斤顶装置、多处可调节模板角度和收缩模板的丝杆等,使得滑模根据施工需求可在一定的范围内调节模板倾角、间距,并逐步完成收缩变形,其理论滑模允许偏角20°,最终高效完成异形结构施工。该滑模系统刚度大、承载及堆料能力强、空间大、机械化程度高,施工操作简单,安全性高,适应沙漠极端环境。全过程仅需使用一套滑模体系,就能完成方形段、方变圆的变形段及圆形段施工,大大提高了施工效率,为类似环境下相似结构的施工提供了一定的参考。